Why Choose Rubberatkins Custom Moulded Solutions?
Bespoke Engineering Expertise
Every component is designed around the specific application, ensuring optimum performance, dimensional accuracy, and operational reliability.
Advanced Material Technology
Manufactured using proprietary elastomer and thermoplastic compounds developed to provide outstanding resistance to temperature, pressure, chemicals, wear, and ageing.
Collaborative Development Process
Our engineering teams work closely with customers throughout the design and development process to ensure all technical, operational, and environmental requirements are achieved.
Proven Performance in Harsh Environments
Designed and manufactured for some of the world’s most demanding oilfield and industrial applications, including HPHT, subsea, and chemically aggressive environments.
End-to-End Manufacturing Capability
From prototype development and validation testing to full-scale production, Rubberatkins provides complete moulded component solutions.
Product Selection
Custom Elastomer Mouldings
Precision-engineered elastomer components designed to provide sealing, protection, vibration isolation, insulation, and reliable performance in demanding environments.
Custom Thermoplastic Mouldings
High-performance thermoplastic components manufactured to deliver strength, dimensional stability, wear resistance, and long-term reliability in critical applications.
Rubber-to-Metal Bonded Components
Engineered bonding solutions combining elastomer flexibility with metallic strength for demanding mechanical and sealing applications.
Specialist Hybrid Components
Bespoke solutions incorporating multiple materials and manufacturing technologies to achieve complex performance requirements.
Key Features
- Fully bespoke designs to customer requirements
- Elastomer, thermoplastic, and bonded component manufacturing
- Precision moulding capabilities
- Engineered for harsh operating environments
- Advanced proprietary material technology
- Excellent chemical and environmental resistance
- High-performance sealing and insulation capabilities
- Available in complex geometries and configurations
- Rapid prototyping and development support
- Full validation and qualification testing available
Typical Applications
Rubberatkins Custom Moulded Solutions are suitable for a wide range of applications, including:
- Downhole tools
- Completion equipment
- Wellhead systems
- Subsea equipment
- Electrical connectors and insulation systems
- Valve and pump components
- Pressure-control equipment
- Flow control systems
- Drilling and intervention tools
- Offshore and onshore production operations
Material Selection
Proprietary Elastomer Technologies
A comprehensive range of Rubberatkins proprietary materials developed for demanding sealing, insulation, protection, and performance applications.
High-Performance Elastomers
Available materials include:
- THERMANITE®
- VERMANITE® FFKM
- HNBR
- NBR
- EPDM
- FKM
- Custom-developed elastomer compounds
Thermoplastic Materials
A full range of engineering thermoplastics is available, including:
- Virgin PEEK
- Filled PEEK
- High-performance engineering polymers
- Application-specific material selections
Bespoke Material Development
Custom formulations can be developed to meet specific operational, environmental, chemical, and performance requirements.
Technical Capabilities
| Specification | Performance |
|---|---|
| Product Types | Custom Elastomer, Thermoplastic & Bonded Components |
| Manufacturing | Compression, Transfer & Injection Moulding |
| Materials | Proprietary Elastomers, Engineering Thermoplastics & Custom Compounds |
| Design Support | Collaborative Engineering & Product Development |
| Validation | Full Product Qualification & Testing |
| Applications | Oil & Gas, Energy & Industrial Systems |
| Configuration | Standard, Bespoke & Complex Geometries |
| Operating Environment | Extreme Pressure, Temperature & Chemical Exposure |
Rubberatkins Benefits
Bespoke Manufacturing Capability
Specialists in the manufacture of precision elastomer and thermoplastic components engineered for critical applications.
Material Expertise
Access to a wide range of proprietary and custom-developed materials selected to maximise application performance and reliability.
Engineering Collaboration
Close collaboration with customers throughout design, development, testing, and production stages.
Validation & Qualification Testing
Full product validation and testing programmes available to ensure components meet customer specifications and performance requirements.
Benefits
- Application-specific component design
- Enhanced reliability and operational performance
- Improved equipment longevity
- Reduced maintenance requirements
- Optimised material selection
- Increased resistance to harsh environments
- Precision manufacturing and dimensional control
- Support from concept through to production
- Proven performance in critical applications
- Fully customised engineering solutions
The Rubberatkins Advantage
Rubberatkins has decades of experience developing bespoke elastomer and thermoplastic solutions for the global energy sector. Our Custom Moulded Solutions combine advanced materials, engineering expertise, and precision manufacturing to deliver products that perform in some of the world’s harshest operating environments.
By partnering closely with customers throughout every stage of development, we create moulded components that improve operational efficiency, enhance equipment reliability, and help solve complex engineering challenges.
Bespoke Engineering Solutions
No two applications are the same. Rubberatkins specialises in designing and manufacturing custom moulded solutions tailored to specific operating conditions, equipment designs, material requirements, and performance objectives.
From initial concept and material selection through to rapid prototyping, qualification testing, and production, our experienced technical team can develop a solution engineered specifically for your application.